The AMAGE system supports production plants with particular emphasis on plants with continuous production. Several solutions focus on direct operational support for the line employees (closest to events), and effective coordination of all work. Unique solutions in the area of control works and rounds allow the integration of rounds data and the results of the annual review in one central system. Our solutions help conduct annual reviews using external teams, providing key information for the operation of the plant in a coordinated and continuous manner.
Most industrial plants have countless data sources about their devices, machines, and constructions. Frequently they are either ERP systems or many separate Microsoft Excel documents. Access to this data is often straitened. Our solution allows you to integrate various sources into one coherent platform, to which people responsible for coordinating certain areas and employees have access. Moreover, this data can be expanded - through internal operations and during purchasing new equipment/installations - by the information provided by the suppliers.
Documentation in the production plant is usually stored/shared either by ordinary paper documents or by a distributed data set in electronic form (files, CDs, scans). Often access to this information during ongoing critical repair works is limited. The AMAGE system facilitates access to this data and its cataloging/searching. Importantly, we provide this information also in places where access to the ICT network is difficult or environmental conditions are extreme.
In addition to supporting users in carrying out manual work and integrating this data on a common platform, the AMAGE system also allows the integration of automatic data - whether from external DCS systems or using their own data aggregators directly from the devices. That allows expansion of the analytical data and improvement of making decisions by work coordinators.
A key aspect of maintenance work is the speed of access to information. While creating the structure of a production plant, the AMAGE system allows the simultaneous generation of unique identifiers in the form of 2D codes or RFID tags, even in the most complex areas. Modules support on-site inventory works by using mobile devices and working in offline mode. That simplifies and accelerates all work, which allows you to build an efficient knowledge base, and speed up other works carried out by the AMAGE system.
The efficient operation of Maintenance teams requires a management system of service requests. Being user-friendly - limiting the time spent in the application and focusing on the actual repair work carried out - is the key. Our solution facilitates all of those works, and additionally, by integrating with our own warehouse solution or external systems, it simplifies the financial settlement of service requests. Moreover, further analyses of reliability, performance, and notification mechanisms allow for fast and efficient operation of the Maintenance department.
In industrial plants with continuous maintenance, especially crucial are areas that require constant supervision. Not all of the operations can be automatized, and not all measurements can be made by DCS systems. The information collected by employees during periodic inspections is also essential. The AMAGE system facilitates this work and provides employees with a simple interface for entering the data observed during the inspection rounds. At the same time, it integrates all of this data to give the possibility of analyzing measurements and detecting anomalies not only by automatic systems. Coordinating managers can coordinate the rounds of work along with full analytics and reminders about the performed work.
Production plants and equipment/machines located there require continuous technical reviews. Often, these procedures are subject to legal, normative, or manufacturers' requirements. At the same time, operations such as annual reviews pose a demanding task to coordinators to manage their work, subcontractors, and the completeness of work. The AMAGE system has unique and proven solutions to facilitate this work. It allows users to define necessary work templates, set deadlines and schedules, and monitor ongoing work, including acceptance procedures and electronic signatures. The AMAGE system simplifies and speeds up the performance of annual reviews, and at the same time integrates all data on one platform, providing unique knowledge immediately after each audit work.
One of the fundamental tools supporting the operation of municipal waste treatment plants is the systems supporting decision-making related to the ongoing production of the plant compared to the planned key indicators. These data result from legal conditions, contracts with suppliers, as well as arrangements with local government units and environmental protection institutions. The AMAGE system supports these activities by providing a coherent platform that allows advanced analysis of actual, planned, and forecasted production plans. We provide quick access to data and the platform where all process participants provide data to one system.
Registration of production parameters, energy generation, consumption of chemical agents, and performance parameters are necessary for the proper organization of the plant's work. AMAGE allows a flexible defining the rules and mechanisms for generating such data. By defining parameters, quantity, time, and timely limits along with an indication of the persons responsible for reporting, we facilitate the coordination of these works and entering data into one coherent system. Additional notification mechanisms and determination of areas of responsibility allow for making quick decisions by people coordinating these areas.
The thermal municipal waste treatment plants generate notable amounts of heat and electricity. While using our solution, users receive data visualization systems for the dispatch and analytical data for employees responsible for sales and administration of the entire plant. Integrated mechanisms analyzing market prices of electricity and developed by us algorithms optimizing the work of the process allow to control the efficiency of the plant while taking into account the price components and the plant's production capacity. The system allows for a quick and complete analysis of the plant's production capabilities.
The teams responsible for the area of compliance of the plant's work with the issued Integrated Permission receive a tool to manage all information in one place. Integration of environmental and production systems data enables quick and efficient decision-making and reporting obligations to external units responsible for environmental protection aspects. Data dictionaries, deadlines, limits, and schedules facilitate the management and coordination of work inside the plant.
By integrating a lot of information from maintenance, production, and DCS systems, along with own process data, the AMAGE system allows you to automate many reporting activities. Through the Integrated Permission and plant's energy generation and consumption data, many formal reports required for submission to external units can be automatically generated. The Reports for the Energy Market Agency (ARE) are generated automatically based on production and electric settlement areas data inside the plant. Environmental reports resulting from the Integrated Permission rules allow for quick and efficient management of these areas while streamlining and coordinating the input of all source information.